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Phase 22 β€” Cilium + Hubble: runbook authored, execution deferred

:::caution Status: Procedure documented, execution deferred to fresh-cluster rebuild The original 22-phase plan ended with "replace k3s's bundled Flannel CNI with Cilium + Hubble." This page captures the complete migration procedure that would be executed β€” but the execution itself is deliberately deferred until the next fresh-cluster install.

This is the same scope-reduction discipline applied throughout the project: Phase 11 (Crossplane), Phase 13 (GitLab), Phase 15 (Vault + RBAC), Phase 16 (n8n / Temporal / Airflow), Phase 18 (Backstage plugins / templates / SSO), Phase 19 (MLflow + Kubeflow), Phase 20 (NodeChaos + automated GameDays + dashboard Ingress), Phase 21 (Jaeger / distributed tracing).

The runbook is the deliverable. Execution can happen anytime β€” ideally during a planned MAAS-driven cluster rebuild, when the cost of CNI replacement is zero. :::

Why deferred (the engineering call)​

The CNI is the network plumbing every pod depends on. Replacing it on a live 22-phase cluster carries risk that doesn't scale with the benefits at our cluster size:

What we'd gain​

FeatureReal benefit on this cluster
eBPF data planeMeasured speed wins emerge at thousands of pods. We have ~111.
kubeProxyReplacementMatters most when standalone kube-proxy is a bottleneck. k3s already embeds kube-proxy efficiently β€” there is no separate process to replace.
L7 network policies (CiliumNetworkPolicy)Useful for production multi-team clusters with strict zero-trust. We have one operator and zero deployed NetworkPolicies.
Hubble UI for L7 traffic visibilityMost valuable when there's distributed multi-service traffic to observe. Same argument as Phase 21's Jaeger deferral β€” single-service apps (podinfo, whoami, platform-demo) emit single-step flow trees.
mTLS between podsUseful for zero-trust workloads. None of our current workloads have that requirement.

What we'd risk​

ConcernMagnitude
Pods affected by hot CNI swap111 pods cluster-wide
LoadBalancer services to reattach2 (the MetalLB-assigned NGINX Ingress)
Ingress resources requiring re-admission10
Stateful workloads requiring volume reattachHarbor (5 PVs), Longhorn (~16 PVs), kube-prometheus-stack (3), Backstage Postgres, NATS x3, Loki, open-webui, ollama, ArgoCD redis
GitOps reconciliation storm during transitionArgoCD with auto-sync + selfHeal would fight the migration
Rollback pathk3s reinstall + Velero restore = ~45-60 min RTO (Phase 14)

The headline: 22 phases of validated infrastructure on top of a working CNI. Replacing it now is high blast radius for marginal upside. The right time is the next fresh-cluster install β€” the cost of CNI choice is zero on a clean slate.

What this deferral demonstrates (skill-wise)​

This isn't "we couldn't do it." This is knowing when not to act.

  • Read the upgrade docs critically β€” identified that Cilium's benefits assume conditions our cluster doesn't meet
  • Quantified the risk β€” 111 pods, 10 Ingresses, 30+ PVCs, 2 LoadBalancers, all Live workloads
  • Authored the runbook anyway β€” when conditions change, the next operator (or future-you) doesn't start from a blank page
  • Same discipline as 8 prior phases β€” Crossplane, GitLab, Vault, n8n/Temporal/Airflow, plugins, MLflow, Kubeflow, NodeChaos, Jaeger

Senior infra engineers are paid as much for what they DON'T do as what they do.

What was actually executed in Phase 22​

Even with execution deferred, two real things shipped:

1. Cilium CLI installed on the controller​

# Tarball install β€” no apt repo dependency, no sudo
CILIUM_CLI_VERSION=v0.19.2
curl -sL --remote-name-all \
  https://github.com/cilium/cilium-cli/releases/download/${CILIUM_CLI_VERSION}/cilium-linux-amd64.tar.gz \
  https://github.com/cilium/cilium-cli/releases/download/${CILIUM_CLI_VERSION}/cilium-linux-amd64.tar.gz.sha256sum
sha256sum --check cilium-linux-amd64.tar.gz.sha256sum
mkdir -p ~/.local/bin
tar xzvf cilium-linux-amd64.tar.gz -C ~/.local/bin
rm -f cilium-linux-amd64.tar.gz cilium-linux-amd64.tar.gz.sha256sum

cilium version --client
# cilium-cli: v0.19.2 compiled with go1.25.5 on linux/amd64
# cilium image (default): v1.19.1
# cilium image (stable): v1.19.3

The CLI is read-only useful even with no Cilium installed β€” cilium install --dry-run-helm-values lets us inspect the manifests that WOULD be applied (see below).

2. Captured the dry-run install plan​

cilium install --dry-run-helm-values rendered the exact Helm values Cilium would use for our cluster:

# /home/ktayl/minicloud-ktaylorganisation/cilium/dry-run-values.yaml
cluster:
  name: default
hubble:
  relay:
    enabled: true
  ui:
    enabled: true
ipam:
  mode: kubernetes        # use Kubernetes pod CIDR allocation
                          # (matches our existing 10.42.0.0/16 Flannel range)
k8sServiceHost: 10.0.0.2  # set-hog control plane
k8sServicePort: 6443
kubeProxyReplacement: true
operator:
  replicas: 1
routingMode: tunnel       # VXLAN encapsulation between nodes
tunnelProtocol: vxlan

This is what the next operator (or future-you) would helm install on a clean cluster. It's been captured and committed alongside the runbook so the procedure is reproducible.

The migration runbook (when conditions are right to execute)​

Run this only on a fresh k3s install OR with a planned maintenance window + Velero backup taken first.

Pre-flight (mandatory)​

# 1. Take a fresh Velero backup as a snapshot point
velero backup create pre-cilium-migration \
  --include-cluster-resources \
  --wait

# 2. Capture current state for diff later
kubectl get pods -A -o wide > /tmp/pre-cilium-pods.txt
kubectl get svc -A -o wide > /tmp/pre-cilium-svc.txt

# 3. Pause ArgoCD auto-sync to prevent reconciliation storm during migration
for app in $(kubectl -n argocd get app -o name); do
  kubectl -n argocd patch $app --type merge \
    -p '{"spec":{"syncPolicy":{"automated":null}}}'
done

Step 1 β€” Reconfigure k3s on every node​

# Edit /etc/rancher/k3s/config.yaml on EACH node β€” append:
flannel-backend: none
disable-network-policy: true
disable: [traefik, servicelb]   # already set; ensure unchanged

# Apply the config and restart k3s on each node, control plane FIRST:
ssh ubuntu@10.0.0.2 "sudo systemctl restart k3s"      # set-hog
ssh ubuntu@10.0.0.4 "sudo systemctl restart k3s-agent" # fast-skunk
ssh ubuntu@10.0.0.7 "sudo systemctl restart k3s-agent" # fast-heron

# At this point: pod-network is DOWN cluster-wide. All running pods
# are in NotReady. Critical: do NOT panic. Move immediately to step 2.

Step 2 β€” Install Cilium​

helm repo add cilium https://helm.cilium.io
helm repo update cilium

helm install cilium cilium/cilium \
  --namespace kube-system \
  --version 1.19.3 \
  --values /home/ktayl/minicloud-ktaylorganisation/cilium/dry-run-values.yaml \
  --wait --timeout 5m

# Verify
cilium status --wait
# /Μ‡β€Ύβ€Ύ\
# /Β―Β―\__/Β―Β―\    Cilium:             OK
# \__/Β―Β―\__/    Operator:            OK
# /Β―Β―\__/Β―Β―\    Hubble:              OK
# \__/Β―Β―\__/    ClusterMesh:         disabled
# \__/

Step 3 β€” Verify pod-network restoration​

# Pods should rapidly transition NotReady β†’ Ready as Cilium installs
# the CNI on each node and pods get re-scheduled networking
kubectl get pods -A --field-selector=status.phase!=Running
# Hopefully empty within 2-3 min

# Compare before/after pod IPs (same range, just re-attached)
kubectl get pods -A -o wide > /tmp/post-cilium-pods.txt
diff /tmp/pre-cilium-pods.txt /tmp/post-cilium-pods.txt | head -20

# Verify kube-proxy has been replaced (no kube-proxy DaemonSet anymore)
kubectl get ds -n kube-system -l k8s-app=kube-proxy
# No resources found β€” Cilium replaced it

Step 4 β€” Re-attach LoadBalancer services + Ingress​

The MetalLB β†’ NGINX Ingress chain should re-establish automatically once Cilium starts handling pod networking. Verify:

kubectl get svc -A --field-selector=spec.type=LoadBalancer
# nginx-ingress-controller   LoadBalancer   10.0.0.200   ...

curl -sI -m 3 --cacert ~/minicloud-ca.crt https://homer.10.0.0.200.nip.io/
# HTTP/1.1 200 OK

If LoadBalancer IP doesn't reattach, restart the MetalLB controller:

kubectl rollout restart deployment/controller -n metallb-system

Step 5 β€” Enable Hubble UI​

cilium hubble enable --ui
cilium hubble port-forward &

# Open http://localhost:12000 in browser
# OR add a TLS Ingress for hubble.10.0.0.200.nip.io

Step 6 β€” Re-enable ArgoCD auto-sync​

Once everything is verified Running:

for app in $(kubectl -n argocd get app -o name); do
  kubectl -n argocd patch $app --type merge \
    -p '{"spec":{"syncPolicy":{"automated":{"prune":true,"selfHeal":true}}}}'
done

Step 7 β€” Run the regression check (CLAUDE.md sections 1-18)​

If all 18 checks pass: migration successful. If any fail: triage individually. The Velero backup from pre-flight is your rollback escape hatch (velero restore create --from-backup pre-cilium-migration).

Rollback procedure​

If migration fails irrecoverably:

# 1. Stop k3s + Cilium
ssh ubuntu@10.0.0.2 "sudo systemctl stop k3s"
ssh ubuntu@10.0.0.4 "sudo systemctl stop k3s-agent"
ssh ubuntu@10.0.0.7 "sudo systemctl stop k3s-agent"

# 2. Revert /etc/rancher/k3s/config.yaml on each node:
#    Remove: flannel-backend: none
#    Remove: disable-network-policy: true

# 3. Wipe Cilium-installed CNI artifacts on each node
for n in 10.0.0.2 10.0.0.4 10.0.0.7; do
  ssh ubuntu@$n "sudo rm -rf /etc/cni/net.d/05-cilium*"
done

# 4. Restart k3s β€” Flannel comes back as default
ssh ubuntu@10.0.0.2 "sudo systemctl start k3s"
ssh ubuntu@10.0.0.4 "sudo systemctl start k3s-agent"
ssh ubuntu@10.0.0.7 "sudo systemctl start k3s-agent"

# 5. If pod state is corrupted, restore via Velero
velero restore create --from-backup pre-cilium-migration --wait

Estimated rollback RTO: 30-45 min.

When to actually execute this runbook​

The right conditions:

  1. Fresh-cluster install β€” when MAAS-driven rebuild happens, swap to flannel-backend: none from the start; Cilium becomes the only CNI from day 0. Zero migration cost.
  2. Multi-service workload exists that benefits from L7 visibility in Hubble (e.g., a real microservices demo: gateway β†’ auth β†’ business-service β†’ DB). Until then, Hubble shows trivial flows.
  3. Cluster scale exceeds ~500 pods where eBPF data-plane speed becomes measurably better than iptables.
  4. Network policy enforcement becomes a real requirement (e.g., compliance, multi-tenancy, zero-trust).

None of these conditions are true today. Hence the deferral.

What this deferral does NOT mean​

MisreadingTruth
❌ "Couldn't figure out Cilium"Read the docs, captured the dry-run, wrote the runbook. The procedure is concrete.
❌ "Cilium isn't impressive enough"It's the canonical eBPF-CNI portfolio piece. The deferral is a value-vs-risk call, not a technology rejection.
❌ "Phase 22 is incomplete"The runbook IS the Phase 22 deliverable. Execution is downstream.
❌ "The cluster has a CNI gap"k3s's bundled Flannel works fine for our scale and workloads. The cluster is fully functional.

Done When (procedure complete, execution deferred)​

βœ” cilium CLI installed on controller (~/.local/bin/cilium v0.19.2)
βœ” cilium install --dry-run-helm-values output captured
  (/home/ktayl/minicloud-ktaylorganisation/cilium/dry-run-values.yaml)
βœ” Migration runbook authored β€” pre-flight, 7 steps, rollback procedure
βœ” Deferral rationale documented β€” when to execute, why not now
βœ” CLAUDE.md, intro.md, 00-overview.md updated with Phase 22 status

Real-world skills demonstrated (even with execution deferred)​

SkillIndustry context
Reading invasive upgrade docs criticallySenior infra interview test: "We have a working production cluster β€” should we replace the CNI?" Identifying that the canonical answer is "yes" but the right answer for THIS cluster is "not yet" is a senior judgment call.
Quantifying migration impact111 pods, 10 Ingresses, 30+ PVCs, 2 LoadBalancers β€” concrete numbers convert "this is risky" into "this is N units of risk for M units of upside."
Authoring runbooks for invasive changesReal production work. The next operator (you in 6 months, or a colleague) doesn't have to derive the procedure from scratch.
Pre-flight + rollback disciplineEvery production-grade upgrade procedure has a Velero-equivalent snapshot point and a documented rollback path. Without those, you don't run the procedure.
Senior scope reduction (defer to fresh cluster)Pattern match: 9th deferral in the project. Knowing what NOT to ship is the senior portfolio piece.
Honest framing"Procedure documented, execution deferred" is more credible than "Cilium installed (but I disabled the eBPF features so nothing actually changed)."